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409,000 Miles Without an Oil Change!

Haywood Gray's AMSOIL Protected Mack Truck

After 409,000 miles without an oil change, the AMSOIL-protected Mack engine in this 1990 truck was as wear-free as an engine in comparable service treated to TWENTY TIMES the oil changes.

Colonial Heights, Virginia – "I didn't see any surprises in there at all. Based on my experience with AMSOIL Motor Oil, it came out the way we expected," said owner/operator Haywood Gray of his 1990 Mack E7-400 engine.

Using AMSOIL Synthetic 15W-40 Heavy Duty Diesel and Marine Oil and the AMSOIL By-Pass Oil Filter, Gray ran the engine 409,000 miles without once changing the oil. When the E7-400 engine was torn down by the local Mack dealership and its parts examined by an independent certified engine rater, it showed light to moderate wear throughout. In fact, according to the engine rater, the parts could have been put right back in the engine. "I see no reason why the engine couldn't run on," he said.
     The rater's findings were confirmed by oil analysis: The sample of used AMSOIL Synthetic 15W-40 Heavy Duty Diesel and Marine Oil contained 1/6 the lead and 1/3 the iron allowed by Mack condemnation limits . . . after 409,000 miles without an oil change! That's protection . . . that's AMSOIL!

Haywood Gray's Experience with AMSOIL

Gray began using AMSOIL Synthetic 15W-40 Heavy-Duty Diesel and Marine Oil in the E9-400 V-8 engine of a 1984 Mack truck after the engine accumulated 45,000 miles. For 280,000 miles, Gray changed his oil at 40,000- to 60,000-mile intervals, though his oil analysis reports showed, without exception, that the oil was good for continued use. At 325,000 miles, Gray increased his oil drain interval to 100,000 miles. The engine was torn down at 600,000 miles when Gray decided to sell the truck. The cylinder liners, bearings, pistons, rings and oil pump, all treated to extended oil drain intervals with AMSOIL, were found to be in excellent condition.
     Gray continued using AMSOIL 15W-40 Heavy-Duty Diesel and Marine Oil in the engine of his new truck, a 1990 Mack with a E7-400 engine. With the new truck, instead of using 100,000 mile drain intervals, Gray began basing his oil drains on the findings of a used oil analysis program. He also installed an AMSOIL By-Pass Oil Filter. After 630,000 miles total and 409,000 miles without an oil change, the E7-400 engine was torn down by the local Mack dealership in December 1996 and its parts were examined by an engine rater from Lubrizol, a major oil additive manufacturer.

Independent Engine Rater Findings

The engine showed light to moderate wear throughout, just as an engine in similar service and lubricated with conventional oil changed at 15,000- to 20,000-mile intervals would show. In fact, according to the engine rater, the parts he examined (pistons, rings, cylinder liners, bearings and valve train components) could have been put right back in the engine and would have continued to provide the good, dependable service they had provided all along – after 409,000 miles without an oil change!
 

 
Photos of Engine Tear Down
 
  Pistons show normal carbon with AMSOIL

"The pins show no wear at all. The piston crowns and lands show a normal amount of carbon. The skirts are very clean with a few fine vertical lines."

AMSOIL keeps rings free

"The rings are very, very good. All the rings are free. None are broken. No plugging whatsoever in the oil rings."

Crosshatchings are still visible on cylinder liners with AMSOIL

"Probably 95% of the crosshatching is still in the liners. No scuffing, no cavitation in the liners. The liners could go back in the condition they're in."

 
  Crossheads are in reusable condition with AMSOIL

Again, very, very light wear. These could be put right back in and used again."

AMSOIL keeps main bearings in excellent condition

Light wear. They compare to [those in] an engine that had 15,000- to 20,000-mile [petroleum] oil and filter changes."

AMSOIL keeps wear on rod bearings to a minimum

Minimal wear. These, too, compare to [those in] an engine that had 15,000- to 20,000-mile [petroleum] oil and filter changes."

 

Discussion

Many factors enable AMSOIL to be safely used 20 times longer than petroleum oils may be used:

Stability – AMSOIL Synthetic 15W-40 Heavy-Duty Diesel and Marine Oil is far less prone to thermal and oxidative breakdown than are petroleum oils. Stability inhibits the formation of carbon deposits, varnish, sludge and acids, which helps the engine run clean and protected.

Neutralization ability – While rapid TBN loss often renders conventional oils unfit for continued use, 12-TBN (Total Base Number) AMSOIL Synthetic 15W-40 Heavy-Duty Diesel and Marine Oil offers lasting protection against engine corrosion.

Viscosity retention – Some conventional oils' viscosity slips out of specification within a few thousand miles of an oil change. AMSOIL Synthetic 15W-40 Heavy-Duty Diesel and Marine Oil neither loses viscosity as shear-prone oils do, which promotes wear during high-temperature operations, nor gains viscosity as oxidation-prone oils do, which promotes wear during startup and cold-temperature operations.

Additional Demonstrations

Gray's successful use of AMSOIL Synthetic Motor Oil in extended drain service is not unique. AMSOIL has conducted demonstrations with fleets all over North America. In each instance, AMSOIL has been proven safe and effective in extended drain use. In fact, these studies showed that AMSOIL used in extended drain interval programs consistently delivers lower rates of engine wear than conventional oils used in conventional drain interval programs.

What Makes AMSOIL So Good?

Synthetic base stocks, top-quality additives and, most importantly, more experience formulating synthetic motor oils than any other company.

AMSOIL Aces the Test

Haywood Gray has his used oil tested regularly to ensure the ongoing serviceability of the oil and well-being of the engine. In the engine oil report card, wear metals tell the whole story. A high wear metal content indicates a high rate of engine wear. In fact, most engine manufacturers publish upper limits on wear metals content at which an oil must be changed to assure continued engine protection. Even after 409,000 miles, AMSOIL protected better than Mack limits required!

 
Wear Metal Tests
 
  Iron ChartIRON
Even after 409,000 miles, AMSOIL contained only 1/3 the wear metal IRON allowed by Mack condemnation limits.
Lead ChartLEAD
Even after 409,000 miles, AMSOIL contained less than 1/6 the wear metal LEAD allowed by Mack condemnation limits.
 

What Is Oil Analysis?

Oil analysis is a maintenance management tool that allows users to monitor equipment condition for maximum equipment life, maximum lubricant drain interval length and optimal downtime scheduling. Oil analysis saves users significant money by reducing equipment replacements and repairs, reducing the volume of lubricant purchased and destined for disposal and, most of all, by reducing downtime.
     Customers like Haywood Gray "trend line" their oil analyses. Trend lining involves comparing the results of previous oil analysis reports to those of the most recent report to establish trends in wear metals content, viscosity, acid content, acid neutralization ability and other characteristics as specified.

Departures from established trends indicate a change in engine or lubricant condition and the information they provide may be used to correct abnormal conditions before they cause damage or failure.
     For more information about oil analysis, visit our
Oil Analyzers, Inc. page. Oil Analyzers, Inc., a division of AMSOIL, Inc., provides cost effective, quality oil analysis services.

Learn more about AMSOIL Synthetic 15W-40 Heavy Duty Diesel and Marine Oil and the AMSOIL By-Pass Oil Filter.

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AMSOIL, the leader in automotive synthetic lubrication, produced the world’s first API-qualified synthetic motor oil in 1972. Trust the extensive experience of AMSOIL, The First in Synthetics®, to do the best job protecting your engine.

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